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Wrought Magnesium Alloy Welding by Laser Filling Wires and Laser-arc Hybrid Techniques
Author: LinTianXiao
Tutor: HuQianWu;GaoMing
School: Huazhong University of Science and Technology
Course: Digitized material forming
Keywords: Wrought Magnesium Alloy Laser filler wire welding Laser - arc hybrid welding Weld shape Microstructure Mechanical Properties
CLC: TG456.7
Type: Master's thesis
Year: 2009
Downloads: 122
Quote: 1
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Abstract
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Magnesium alloy is a light alloy with high specific strength and specific stiffness, high shock resistance and excellent machining performance, an increasingly wide range of applications in the manufacturing industry. However, how to improve the performance of magnesium alloy welding is still important issues facing the development of magnesium alloy. In order to overcome the common welding defects, welding performance magnesium alloys, filler wire AZ31 wrought magnesium alloy laser welding and laser-MIG hybrid welding process research were carried out. The main research results are as follows: the laser process parameters on the deformation of the AZ31B-T5 magnesium alloy sheet laser filler wire weld morphology characteristics of the microstructure and mechanical properties of connector law. With the increase of the heat input, the weld cross-section by the inverted conical transition to the cylindrical surface, the root width increases as the laser power is increased or the reduction of the welding speed on the weld. To maintain the the wire feed point - spacing between 0.5 ~ 1mm laser beam, and the wire feed speed and welding speed ratio between 0.3 and 0.4, was beautiful, no obvious defects in the weld surface of the key. Weld grains mainly of fine dendritic equiaxed crystal, columnar crystal is generated near the fusion line, Mg-Al-Zn compound precipitated between the dendrite shaft. Joint tensile strength of 83% to 94% of the parent material. The stomatal is the major factor in reducing the tensile strength of magnesium alloy laser filler wire welding. System to study the wrought magnesium alloy AZ31-F 10mm thick plate laser-MIG hybrid welding process. The results show that the combustion is extremely unstable in the MIG welding magnesium alloy arc synergistic effect by compound welding heat source to achieve stable burning, to ensure the stability of a hybrid welding process and obtain superior to laser welding the weld shape. Composite weld mainly composed of dendrites during the precipitation of a Mg-Al-Zn compound. The upper arc area of grain size and half the width of the melting zone is greater than the lower laser zone. Joint tensile strength up to 262MPa, for 97.8% of the parent material. The grain size and stomata number of the main factors to affect the joint tensile strength. Deformed magnesium alloy AZ31B-T5 of pure laser, laser filler wire and laser-MIG hybrid welding joint properties, microstructure and weld morphology was analyzed. The results show that relatively simple laser welding, laser filler wire and laser hybrid welding to improve weld surface defects on the obvious advantages, and can reduce the number of pore in the weld and a higher tensile strength of welded joints. Because the improvement of weld forming, laser welding head filler wire tensile strength up to 120% of the base metal. Filler wire and laser welding, laser-MIG hybrid welding heat input increases, the weld grain coarsening joint tensile strength decreased, the maximum tensile strength of 98% of the parent material.
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CLC: > Industrial Technology > Metallurgy and Metal Craft > Welding, metal cutting and metal bonding > Welding process > Special welding > Laser welding
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