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Study on the Control System of Welding Positioning Robot Based on Trio Motion Controller

Author: MaoJunFeng
Tutor: ZhangShengFang；ShaZhiHua
School: Dalian Jiaotong University
Course: Mechanical Manufacturing and Automation
Keywords: Welding robot positioning Open Control System Motion Controller HMI
CLC: TG409
Type: Master's thesis
Year: 2011
Downloads: 88
Quote: 0
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Abstract


In order to meet the accelerated rhythm of modern automobile production and body welding process requirements continue to increase , in white body floor welding production lines with flexible , intelligent , high-precision positioning of the welding robot to replace traditional fixed floor positioning device for fast, accurate body floor positioning and achieve the same production line positioning switch between different models for the formation of flexible floor BIW welding production lines , improve the efficiency of automobile production has important significance. This paper has developed a three-axis Cartesian robot and its structural welding positioning motion control system , the specific work done includes the following aspects : First, the introduction of an industrial robot development process and development in the world , and highlights open type industrial robot control system concepts. Then discuss the positioning of welding robot application background and application significance. Secondly , a detailed analysis of the welding robot positioning system structure , the overall technical requirements, determine the positioning of the welding robot control system's overall plan - build IPC Trio MC206 motion controller based on an open control system. Again , the detailed design and implementation of the welding robot positioning system open control system hardware , including mechanical structure of the robot body design , IPC (Industrial Personal Computer, Industrial Control Computer ) machine selection , Trio MC206 movement controller , servo drives device identification, as well as positioning the welding robot motion control system electrical connection. Finally, based on the Windows XP operating system and Visual Studio 2008 software design platform using the C # programming language , developed a positioning welding robot control system software , designed the software architecture and user interface , and a detailed discussion of the software implementation of each functional module . Following this, the integrated control system hardware and software on the basis of the functional modules , through the test verifies the developed control system to achieve the function of positioning to meet the requirements of the welding vehicle body floor .

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CLC: > Industrial Technology > Metallurgy and Metal Craft > Welding, metal cutting and metal bonding > Welding general issues > Welding automation technology
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