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With more and more efficient CNC machining Aluminum Alloy Plate Cutting from large monolithic components in modern the airplane high speed , high mobility performance requirements continue to increase , aircraft design and manufacturing , and the aluminum thick gold slab thickness up to 400mm . Currently, laser , high-pressure water jet , EDM , diamond wire saws and wafer saw and band saw are not capable of Aluminum Alloy Plate forming cutting stock . To this end, the use of induction brazing process of making diamond wire saw , and thick aluminum alloy plate by the production of wire saw the forming cutting stock ideas, around the vision papers to complete the production of brazed diamond wire saw , study the work includes: 1 , developed a set of induction brazing diamond wire saw process units , produced under induction brazing diamond wire saw technology requirements , select the appropriate induction heating power supply , induction heating coil and the matrix material and solder successfully developed diameter Ф1.4mm brazed diamond wire saw . 2 , designed a new type of orderly arrangement of diamond abrasive solution , successfully developed a brazed diamond wire saw abrasive spiral - shaped and orderly arrangement . 3, using the developed induction brazing process means a the brazing bonding wire sawing process test , analysis of the reaction mechanism of the high temperature interface between the brazing material and the diamond , as well as the brazing material and the base body . 4, analysis of the influence factors of the mechanical properties of diamond wire saw ; by tensile tests were analyzed for changes in tensile strength of the substrate before and after the brazing wire saw , tests showed that after the high-temperature brazing , wire saws reduced tensile strength . Using scanning electron microscopy (SEM) to observe the surface morphology and fracture morphology of the wire saw , a the impact wire saw cutting performance factors .
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