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Research on the Agile Product Configuration and Flexible Production Controlling for Mass Customization

Author: LiTao
Tutor: TanJianRong
School: Zhejiang University
Course: Mechanical Design and Theory
Keywords: Mass Customization Structural units of product functionality Product family model Configuration templates Agile supply chain management Production management Feature map Analytic Hierarchy Process
CLC: TH165
Type: PhD thesis
Year: 2003
Downloads: 1083
Quote: 20
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Abstract

This paper discusses the technology of mass customization based on a systematic study of mass customization, configuration modeling, expression and execution control theory and methods. Trying to be able to establish mass customization-oriented integrated information system in the whole process of design, manufacture and sales service product lifecycle. This paper focuses on the product family modeling methods and implementation techniques, customer demand-driven product configuration design method to study how to set up the agile supply chain and the exchange of information between customers, manufacturers and suppliers are given agile supply chain, manufacturing operations management techniques and application methods. This study not only has important theoretical value also reflects a certain practical value, but also in engineering practice. Chapter on the basis of to elaborate manufacturing changes in the corporate environment and the problems faced pointed out the causes and characteristics of mass customization mode appears. Detailed analysis of mass customization in product family modeling technology, the current status of research of the corporate restructuring for agile supply chain technology and production management, mass customization. Pointed out that the lack of existing research, the problems to be solved. The framework of the basic structure of the information system for the MC, and related subsystems integration and functional integration. Finally, this paper research, technology roadmap and organizational structure of the paper. Second chapter focuses on the characteristics of mass customization product family structure, given the definition of the structural unit of object-oriented technology, product features and product functional structure tree as the core product functionality structural units and parts family to create an instance of associated product family structure model. Separate BOM structure based on product features and product functional structure BOM and configuration product BOM separation strategy for the realization of the model and information integration model, and specific product family model to achieve the technology to do a detailed study. Chapter expression for the production of large quantities of customized configuration design information, the composite knowledge representation method to establish the mechanical configuration rules information knowledge base. Product family configuration templates based on the knowledge and product features structural unit, and on this basis, given the configuration of the product family model. Interfere in the judgment of the customer demand, given the degree of conflict and synergies of the defined rules. Solving the basic configuration of the product family configuration template algorithm mapping and analytic hierarchy process based on customer demand, product configuration template configuration design process. Chapter agile supply chain-oriented configuration product model, configuration management and supply chain management integration, the Alliance take full advantage of the design and manufacturing resources to increase the diversity of enterprise products, reduce product costs, shorten product delivery time . Between customers and manufacturing companies as well as manufacturing companies how to conduct the organization and operation of agile supply chain-oriented MC, proposed orders WEB-based configuration system framework, and the the ISP form of agile supply chain construction scheme of ISP proxy build the application framework and processing business. Chapter pointed achieve mass customization production costs and speed requirements, not only product design methodology, and how to configure products is also key to the implementation of means in the control and optimization of the production process. MRP Ⅱ / JIT in the the MC production environment under the basic framework of the the mixed production management system, and focus on master production scheduling, material requirements planning and shop floor control technology. Random MPS method proposed Alliance, job shop planning algorithm based on bottleneck process and dynamic scheduling strategy. The sixth chapter to introduce a system for mass customization, agile product configuration and flexible production control system on the basis of theoretical studies in this article, the development of product configuration design application systems and flexible production management, Zhejiang University Doctoral Dissertation: the structural features and functions of the main modules, part of the implementation of the concept of an integrated information management system for the MC, to verify the effectiveness of the proposed theory. Chapter VII of the full text of the summary, and an outlook on future research.

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