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Optimization Design of the Tooth Profile of Pre-grinding Gear Hobs
Author: ZhangJing
Tutor: KongXiangWei
School: Northeastern University
Course: Mechanical Design and Theory
Keywords: Hob cutter Pre-grinding Undercut Fillet Simulation
CLC: TG721
Type: Master's thesis
Year: 2009
Downloads: 88
Quote: 0
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Abstract
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The undercutting phenomenon exists on the root of the gear manufactured by pre-grinding hob. Therefore pre-grinding hobs are usually used for the rough working of high precision hardened involute gears. It will be bad for the performance of the gear after grinding, once the undercut is too bog or too small. So the control of undercut is needed. But the pre-grinding gears produced by pre-grinding hobs which is designed by usual method probably cannot have the adequate undercut. Thus, the pre-grinding hob profile should be optimized.A complete geometry of the gear tooth was mathematically derived in terms of the design parameters of the pre-grinding hob cutter, including involute, secondary involute and fillet. The degree of undercutting and the radii of curvatures of a fillet were investigated by considering the model. The pre-grinding can be optimized by applying with the model. The function of optimization design and optimization process for double circular arc pre-grinding gears are introduced. The requirements for the variable parameters are discussed. The influence of variable parameters on undercutting and the radii of curvatures of a fillet is also investigated with Matlab software. At last, a computer program for generating the profile of the gear teeth as developed by simulating the cutting methods. The undercutting phenomenon can be explicitly observed.The calculated model is similar to the generated gear tooth and the practical manufacturing result, which proves that the theory is correct.The methods proposed in this study were expected to be a valuable guidance for pre-shaving hob designers and manufacturers.
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CLC: > Industrial Technology > Metallurgy and Metal Craft > Cutting tools, abrasives,abrasive tools,fixtures,molds and hand tools > Tool > Gear cutting tools
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