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The Impact of Heat Treatment on Residual Stress from P92 Pipes Girth Weld
Author: ZhangJianLi
Tutor: JingHongYang
School: Tianjin University
Course: Materials Processing Engineering
Keywords: heat treatment residual stress P92 steel finite element
CLC: TG156
Type: Master's thesis
Year: 2009
Downloads: 50
Quote: 2
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Abstract
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With the rapid development of the economics of China, the demand for electricity increased, and in our country power generation mainly depends on thermal power at this stage. In order to meet the requirements of electricity, speeding up the development of thermal power technology is very important. Thermal power technology put new demands on improving the materials. For this reason, many countries have developed the steel P92. At present P92 steel in China is widely used.The P92 steel is mainly used for large-diameter thick-walled pipes. The structural rigidity and the restraint stress are great, and a greater internal welding residual stress will emerge in the pipe. These factors affect the strength of steel, stiffness, fatigue strength, fracture properties and anti-stress corrosion. PWHT can reduce the hardness of the regions of the welded joint, improving the toughness of welded joint and removing the welding stress. In order to analysis of the P92 steel welding performance and mechanical properties after welding accurately, developing a reasonable welding process and post-weld heat treatment process, it is imperative to carry out finite element simulation.In this paper, the distribution of the residual stress is measured by X-ray diffraction method, which from the outer surface of welded joints before and after the heat treatment. Based on the measured results, the impact of heat treatment on residual stress is researched. And the finite element software is used for numerical simulation of heat treatment process. The stress field is calculated by using the load transfer method. First of all, a finite element model is established. Metal cladding and heat source moving are achieved in welding process, using "birth and death" of ANSYS and the features of function and the array. After obtaining the temperature field, the thermal elements are converted to the structure elements. Then, the stress field is calculated. Simulation results show that much of the residual stress is eliminated after heat treatment. Simulated value is basically same with measured value.
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CLC: > Industrial Technology > Metallurgy and Metal Craft > Metallurgy and Heat Treatment > Heat treatment > Heat treatment process
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