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Research on TOC-based Production Control in High Mix and Low Volume Flow Manufacturing

Author: LiuJunLiang
Tutor: GuanZaiLin
School: Huazhong University of Science and Technology
Course: Mechanical and Electronic Engineering
Keywords: Mixed production Theory of Constraints Lean Production Mixed flow path management Focus factory
CLC: F224
Type: Master's thesis
Year: 2007
Downloads: 380
Quote: 2
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Abstract


Just-in-time production and lean production technology, advanced manufacturing management model has achieved great success in high-volume repeat production environment , and to promote the application in the majority of small and medium-sized enterprises are facing considerable difficulties . To achieve lean transformation in such varieties of small batch production environment , we explore the corresponding mixed production of the new model , and to study the control mechanisms based on the operation of the Theory of Constraints . In -depth study on the basis of the traditional theory research and analysis of the the mixed production operation for many varieties of small batch production environment control mode . The mode to the family of parts for the production , distribution equipment capacity , physical or logical form the corresponding mixed flow path ; different mixed flow path allows the sharing of resources and facilities . Around varieties is relatively small, relatively large batch of a single product versatility parts family and varieties , a relatively small batch of a single product customization parts family , organization of production ; both to ensure the efficiency , but also take into account the flexibility . More varieties of small batch Francis the production mode Francis path operational control features , the introduction of the operation control mechanism based on the theory of constraints , in order to establish the theory of constraints - based mixed production mode New Operational control framework . The framework by means of a mixed flow path management techniques, based on the theory of constraints can be simplified and balanced plant material flow and production process is easy to control and manage . Around the organization and operation of the new production control mode implementation, research and analysis to the including mixed flow path planning , bottleneck identification and cache size setting and management , including a number of key technologies , enrich -based in related technologies integrated on the basis of the constraint management more varieties of small batch Francis production operation control technology framework . Simulation study of the operation of the new production control mode on the basis of the study were validated in many varieties of small batch production environment . On how to further improve the outlook .

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CLC: > Economic > Economic planning and management > Economic calculation, economic and mathematical methods > Economic and mathematical methods
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