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The Design and Optimization on the Virtual Prototyping of Helical Milling
Author: HuaSong
Tutor: QinXuDa
School: Tianjin University
Course: Mechanical Manufacturing and Automation
Keywords: Virtual Prototyping Spiral milling holes Difficult to machine materials Optimization
CLC: TG54
Type: Master's thesis
Year: 2010
Downloads: 72
Quote: 3
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Abstract
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In the aircraft assembly process , a titanium alloy and a composite material a large number of holes to be machined , with multiple riveting or bolting of composite materials and titanium integral connection . The helical milling holes process is the process for titanium alloys , composites and other difficult to machine materials new hole on the rise in recent years . This article is based on virtual prototyping technology research spiral milling hole equipment . The main contents are as follows: machining process on the basis of in -depth study of spiral milling holes , spiral milling hole cutting law theoretical guidance, spiral hole milling process to achieve institutions conceptual design , schematic design, mechanical design , based on a spiral milling holes a profound understanding of the characteristics of movement , innovative institutions spiral hole milling process , and institutions of functional decomposition . Institutions feasibility analysis based on the completion of the institutions 3D solid modeling . The test measured the load , provided the basis for the virtual prototype static finite element analysis and dynamic finite element analysis . According to the load on the the prototype whole and key parts , stress and strain analysis and validation . Modal analysis and harmonic response analysis of the key components of the virtual prototype , given the range of processing parameters to avoid resonance . Based on static analysis , dynamic analysis , simulation analysis of the results , the necessary amendments to the model , it has the best performance . And optimized prototype virtual assembly , to test the product can be assembled , the assembly process visualization , verify the correctness of the assembly design and operation . In this paper, the virtual prototype in-depth study of finite element verification , and machine and key parts , and provides an important theoretical support for the the subsequent physical prototype manufacturing , and provide a reference for the future development of virtual prototype products spiral milling holes .
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CLC: > Industrial Technology > Metallurgy and Metal Craft > Metal cutting and machine tools > Milling and milling machine
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