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Six Sigma methods to reduce the cost of electrical materials project
Author: XuZuo
Tutor: FuZuo;ZhangXingZhi
School: Fudan University
Course: Project Management
Keywords: Six Sigma Process Analysis DOE
CLC: F273
Type: Master's thesis
Year: 2010
Downloads: 23
Quote: 0
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Abstract
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Six Sigma management is a comprehensive and global management is a systematic management for all aspects of the project and business process commenced. Six Sigma management proved to be powerful to solve the problem and improve the professional level of the system is an effective method. It is composed of analysis tools, project management, technology and management methods. More forward-looking than existing methods. This paper combines a production process to reduce enameled wire the amount of the actual project background in process balance production costs and product quality. Comprehensive use of the Six Sigma management methods in a number of practical tools, such as process analysis, DOE analysis. Through practice data and subjective evaluation of data items based on expert brainstorming team to do in-depth analysis and project specific implementation of the proposed final thesis has been the implementation of Six Sigma projects in line with the industry production features. The project is the first project after importing this management model as an enterprise, in the conduct of the project, the enterprise is plagued by rising raw materials. Business layer as an attempt to include the item in the first Six Sigma project. At the time, the enterprises still follow the Japanese joint venture partner management and technical models, in addition to the full-time staff of two Black Belt training, any contact Six Sigma or related training internal business layer hopes Through this attempt this management model to determine the degree of recognition within the enterprise, as well as to lay a good foundation for future promotion. From the view of the inherent characteristics of the compressor motor, in the winding turns and enameled wire diameter without changing the premise, the appropriate length of reduced winding can reduce winding resistance, reduce the heat and power loss of the motor, thereby improving efficiency of the motor, thereby enhance the efficiency of the compressor as a whole. However, this method allows the motor manufacturing process more difficult, the level of product quality have decreased the possibility of on-site manufacturing management and quality management to increase the difficulty. The business layer hopes a Six Sigma team to break the boundaries of various departments to promote the success of the project. Because it is the first such project, the team members, lack of experience as well as the raw data, as well as the urgency of the time. Project, sometimes not pass the Six Sigma method to solve the problem, only through the experience of the team members to determine the outcome. However, after the end of this project, the members have a basic understanding of the Six Sigma knowledge, in particular, the method of collecting and collating data. Them to bring back to their own work. The same time, through cooperation in the project, the team will be barriers between departments broke, and laid a good foundation for future work in cooperation.
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