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Bottled arsenite finished automatic strapping system research and design

Author: LiuJinGen
Tutor: LiuFeiFei
School: Jiangxi University of Technology
Course: Mechanical and Electronic Engineering
Keywords: Binder Virtual Prototyping Kinetic analysis Structural Design Automatic control
CLC: TB486
Type: Master's thesis
Year: 2009
Downloads: 126
Quote: 1
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Abstract


With the development of market economy, bundled package for the growing importance of the product, the tying of dangerous goods is particularly important, manual strapping exists a great security risk, and the binding of poor quality, affecting the production efficiency and competitiveness. For low levels of domestic strapping, strapping expensive foreign status, development and reasonable price, excellent performance automatic strapping system to replace imports, both on business and society of great significance. Taking a smelter barreled production line arsenite arsenite finished strapping process for the object, launched the \and put into trial operation, the application of this study indicate that automatic strapping system can meet the bottled arsenite finished strapping process requirements to achieve the goal of this study. Based on the extensive inspection and analysis of domestic and strapping technology developments and arsenite of a smelter production line of bottled arsenite finished strapping strapping technology and environment on performance, structure and other special requirements, based on the use of modern system design methods for system functions and sub-functions for solving analysis to determine the bottled product arsenite automatic strapping system's overall design. Thus were finished bottled arsenite automatic strapping system, mechanical systems, powertrain and control system design and system dynamics detailed performance analysis and optimization, rendering the entire system design engineering drawings, produced a system prototype and on-site commissioning and trial operation. In the system design process, the application of virtual prototyping design theory and methods in the SolidWorks software environment to establish a bottled product arsenite automatic strapping system virtual prototype model and applying ADAMS virtual prototype system strapping important institution - dynamic binding mechanism were analyzed. Strapping process is the best reflection of the actual working conditions, this paper also using ANSYS finite element analysis software to build a steel buckle, steel flexible body model to the virtual prototype of the system flexible coupling multi-body dynamics analysis; kinetically simulation analysis based on the use of ADAMS tying mechanism design is optimized. Dynamics and optimal design based on the results, in turn, the virtual prototype of the system has been modified and re-analyzed, so that the study of cask finished arsenite automatic strapping system to achieve the optimum structure and performance, improved strapping system The design quality and efficiency, shorten the design cycle. The host system uses a pneumatic drive powertrain way, this paper carried out the detailed design of pneumatic systems, selection and analysis, selected the appropriate system control; tying operation with automation requirements, the whole system of automatic control system design, the choice of SIEMENS S7 series PLC S7-200 as the system's central processor and press centralized control system for the machine control and monitoring system designed and developed operating system with automatic and manual control, and Remote monitoring capabilities, to meet the requirements of the production site as well as remote operation and control of production safety requirements. This development cask finished arsenite automatic strapping system is a device developed by independent innovation, which addresses the production of a smelter arsenite finished barrel automatic strapping problem, but also for our strapping machinery and equipment industry provides a novel automatic strapping machine groups.

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